Overtaxed
Senior Member
This is exactly the issue I'm stuck on actually. I've been looking for a definitive "Whats different". Is it just shocks and springs? Is there a different axle? Different drivetrain components? .
It depends on the model, but, in most cases, it's very, very slight. I'll tell you this, I'd take a 250/2500 with airbags over a 350/3500 without them; no question in my mind that would offer a better/more controlled and safer towing experience (assuming, of course, same model year/engine/etc). Also, if you go down this route, take the tires up to their max rated pressure (ignore what's on the door sticker, look at the tire itself) to get the highest possible capacity.
The "scary failure" is a tire, that's what stands the best chance of hurting you if it goes out unexpectedly. Brakes too, but AFAIK, there's no difference in brakes between 250/350s in any model year (and one of the few advantages to a 450, bigger brakes). I would never run with my tires overloaded, that's asking for it.
IMHO, you're not buying any safety at all going from a same model year 250 to 350. If you're not concerned about stickers, add a good set of airbags and call it done. If you really want to go all out, swap out your tires for 19.5's (Rickson makes these kits), that'll give you a lot more tire under you and 19.5's wear like iron towing. Unfortunately, they will also likely impact the ride a bit, they are hard/stiff tires, without the give/cushion of a typical LT tire.